Tech Specs Brochure Video Clip

"One to One" Print & Apply Labelling Machine

ALcode is an industrial printer applicator designed to automatically print and apply self adhesive labels in real time "one to one" (last label printed is the label applied) quickly, efficiently and reliably.

It is well proven in a variety of variable data printing labelling applications, from logistics carton and tote labelling, to primary product ready meal or fresh produce labelling, capable of operating in even the harshest industrial environments on a 24/7 basis.

Compatible with almost all host IT systems, ALcode labelling machines are simple to integrate with existing production equipment and business process control software systems (such as SAP) via a range of interface options including Ethernet and Wireless.

Where a PC or host connection is either not available or not suitable for the application – e.g. in a chilled environment, where real time batch or shift data needs entering at the point of print, ALcode can also be provided with a choice of local print control solutions potentially allowing complete stand alone operation if desired.

Key to ALcode's ease of integration is it use of the various OEM thermal print engines from the internationally renowned manufacturer, SATO, developers of the first ever dedicated thermal print engine, offering industry standard Windows drivers and command languages as well as both direct thermal or thermal transfer (with ribbon) print and the ability to hot swap printers on multi unit sites.

The printers also offer industry best data processing and print speeds of up to 400mm/sec (16 i.p.s) with print resolutions up to a super fine 609 dpi, available in 4", 5" or 6" print width variants, backed by some of the lowest costs of ownership of any printer and the possibility of advanced options such as "ribbon save" and interchangeable print head resolutions (e.g. start with a 200dpi machine and upgrade to 300dpi without needing a new machine).

Where requested, ALcode can also be specified with alternate OEM print engines from such manufacturers as ZEBRA, and DATAMAX to name but a few, with their respective print resolutions and control interface options.

Two basic models of ALcode exist:-

Our well proven PLC managed machine, which is ideal for logistics and warehouse applications, where machines have a set label application task to complete and no user settings to adjust (e.g. the application of a shipping label to a carton or tote in automated distribution warehouse).

Or our advanced touch screen controlled "TS" model, which provides unique functionality not normally found on most one-to-one machines, ideal for applications requiring regular operator interaction.

Specific functions of the ALcode TS independently mounted touch screen control unit include:

• Format save function – allowing complete label setups to be stored and recalled
• Variable application delay – allowing positioning of labels without moving sensors
• Ability to adjust virtually all application parameters – e.g. application blow time, print delay etc
• Ability to modify the application sequence logic – via simple graphic interface rather than complex PLC programming. (e.g. wait with piston in or wait with piston out)
• To provide definable outputs to connected devices – with graphic condition display.
• To allow the machine to be switch between manual & auto – for simple setup and test

ALcode is designed in a fully modular manor with a comprehensive range of pneumatic label application systems allowing label application on virtually any face of a product and at any linear speed.

Some common examples of our application solutions available include:

• Air-blow applicator, with or without piston, for non contact labelling on still or moving products
• Tamp applicator for by contact labelling of still products, or in recessed areas
• Swinging roller applicator for by contact labelling of products moving at high speed
• Swinging plate application system, for contact labelling of moving product, of varying size with different label sizes.
• Rotary arm applicator for front/back and/or corner labelling of both still and moving products
• Multi Format Air-blast applicator, for high speed non contact application at potentially variable heights, with labels of different sizes.

Application solutions are chosen according to the speed requirement of the line, surface finish of the product, and label sizes and types to be applied. On the rare occasion a standard application does not exist, we have the skills and professionalism to design a special solution to meet the customers exact labelling requirements.

In choosing ALcode for your print and apply labelling machine needs, you can be assured that the mechanics, pneumatics and electronics have been suitably designed and constructed to meet typical requirements of machines operating in an industrial environment, matching reliability, with user friendliness, accessibility and interchange ability.

ALcode is also available with a comprehensive range of enhancement options. These include:

• Laser scanner to confirm label application & barcode readability
• Product handling and transfer systems (integrated conveyors)
• Safety protection/anti dust cabinets
• Multiple labelling programs – e.g. allowing both front and side labelling
• Near-end-of roll control with colour beacons
• Fibre optic 'label on tamp' monitoring sensor – to confirm the label is not lost during application
• Oversized powered unwind and rewind units

Please CONTACT US for more details on our advanced ALcode machine and to discuss your print and apply labelling requirements further.