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Multi-Label Case Labelling: Serial Print & Apply, Corner Wraparound and Hologram

Just another simple case labellerโ€ฆ ๐Ÿ“ฆ

โ€ฆuntil you look at what it actually has to do, ๐ซ๐ž๐ฅ๐ข๐š๐›๐ฅ๐ฒ โ€” and keep doing it the same way for ๐ฒ๐ž๐š๐ซ๐ฌ.

This project is a good example of how โ€œsimpleโ€ can actually be quite complex. There isnโ€™t a standard machine that should exist for this exact requirement โ€” the ๐ฅ๐š๐ฒ๐จ๐ฎ๐ญ, ๐จ๐ซ๐ข๐ž๐ง๐ญ๐š๐ญ๐ข๐จ๐ง, and overall ๐๐ž๐ฌ๐ข๐ ๐ง ๐ฅ๐จ๐ ๐ข๐œ had to be engineered as a complete system so the machine remains repeatable, stable, and low-cost to run over the long term.

Quite simpleโ€ฆ until you consider the need to label ๐Ÿ๐จ๐ฎ๐ซ ๐๐ข๐Ÿ๐Ÿ๐ž๐ซ๐ž๐ง๐ญ ๐Ÿ๐š๐œ๐ž๐ฌ:

โ€ข A ๐ฉ๐ซ๐ข๐ง๐ญ๐ž๐-๐š๐ง๐-๐š๐ฉ๐ฉ๐ฅ๐ข๐ž๐ ๐ฌ๐ž๐ซ๐ข๐š๐ฅ ๐ฅ๐š๐›๐ž๐ฅ (unique to each case)

โ€ข One ๐ฅ๐จ๐ง๐  ๐ฐ๐ซ๐š๐ฉ๐š๐ซ๐จ๐ฎ๐ง๐ ๐ฅ๐š๐›๐ž๐ฅ spanning ๐ญ๐ฐ๐จ ๐Ÿ๐š๐œ๐ž๐ฌ

โ€ข A ๐ฏ๐ž๐ซ๐ฒ ๐ญ๐ก๐ข๐ง / ๐Ÿ๐ฅ๐ข๐ฆ๐ฌ๐ฒ ๐ก๐จ๐ฅ๐จ๐ ๐ซ๐š๐ฆ ๐ฅ๐š๐›๐ž๐ฅ, applied at ๐จ๐ง๐ž ๐ง๐ข๐ง๐ž๐ญ๐ฒ ๐๐ž๐ ๐ซ๐ž๐ž๐ฌ to the box travel direction for consistent presentation

What makes this work isnโ€™t a single โ€œclever partโ€ โ€” itโ€™s the way ๐ฉ๐ซ๐จ๐ฏ๐ž๐ง, ๐ฆ๐จ๐๐ฎ๐ฅ๐š๐ซ ๐œ๐จ๐ฆ๐ฉ๐จ๐ง๐ž๐ง๐ญ๐ฌ have been configured around the application. The same core labelling technology is used, but the system architecture allows us to ๐œ๐ก๐š๐ง๐ ๐ž ๐ญ๐ก๐ž ๐Ÿ๐จ๐ซ๐ฆ๐š๐ญ ๐จ๐Ÿ ๐ญ๐ก๐ž ๐ฅ๐š๐›๐ž๐ฅ๐ฅ๐ข๐ง๐  ๐๐ž๐ฏ๐ข๐œ๐ž๐ฌ, apply the right ๐š๐๐š๐ฉ๐ญ๐ข๐จ๐ง ๐ฆ๐ž๐ญ๐ก๐จ๐ for each label, and mount modules in ๐๐ข๐Ÿ๐Ÿ๐ž๐ซ๐ž๐ง๐ญ ๐จ๐ซ๐ข๐ž๐ง๐ญ๐š๐ญ๐ข๐จ๐ง๐ฌ to suit the pack and the process.

In practical terms, that means:

โ€ข Selecting the right approach for each duty (rather than forcing everything into one method)

โ€ข Designing the layout so each module has correct access, datum control, and product presentation

โ€ข Building stability into the machine โ€” so performance isnโ€™t dependent on constant operator adjustment

Itโ€™s also a strong demonstration of the flexibility of our labelling heads. The same fundamental head model is used here in two completely different ways:

โ€ข A traditional ๐ฉ๐ž๐ž๐ฅ๐ž๐ซ / ๐๐ข๐ซ๐ž๐œ๐ญ ๐š๐ฉ๐ฉ๐ฅ๐ฒ concept

โ€ข A secondary ๐ฉ๐ง๐ž๐ฎ๐ฆ๐š๐ญ๐ข๐œ ๐ญ๐š๐ฆ๐ฉ-๐›๐ฅ๐จ๐ฐ applicator

And because this machine doesnโ€™t only handle one box or one label combination, it benefits from ๐œ๐ž๐ง๐ญ๐ซ๐š๐ฅ ๐ฆ๐š๐ง๐š๐ ๐ž๐ฆ๐ž๐ง๐ญ ๐œ๐จ๐ง๐ญ๐ซ๐จ๐ฅ โ€” allowing set-up and recipe changeover from a ๐ฌ๐ข๐ง๐ ๐ฅ๐ž ๐œ๐จ๐ง๐ญ๐ซ๐จ๐ฅ ๐ฉ๐จ๐ฌ๐ข๐ญ๐ข๐จ๐ง, rather than adjustments being scattered around the machine.

This is why choosing a ๐ฉ๐ซ๐จ๐ฏ๐ž๐ง, ๐ช๐ฎ๐š๐ฅ๐ข๐ญ๐ฒ ๐ฅ๐š๐›๐ž๐ฅ๐ฅ๐ข๐ง๐  ๐ฌ๐จ๐ฅ๐ฎ๐ญ๐ข๐จ๐ง matters. The real return is delivered over years of operation: better consistency, fewer interventions, and extremely low running costs, beyond the modest investment in getting the engineering right.

#ALTech #labelling #caselabelling #automation #printandapply #engineering #bespokemachinery #brandprotection #labelingmachine #printandapply #boxes #casesealer

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